Any problem worth solving involves more than one department.Hospitals are complex entities and the parts interact in ways that are not obvious until explored by Lean Six Sigma methods.  We take a holistic systems approach to solving the key problems your hospital faces.

We are different than many Lean consultancies in several ways:

  • We don’t charge for the assessment and project selection
    phase.  We believe you shouldn’t have to pay to have us understand
    your organizational goals.  We also believe that you know enough
    about your organization and its goals and issues;  we can just
    listen to you to identify the key problems.
  • We don’t try to do a “Lean conversion” on your whole
    organization at once.  We do Just In Time training for the
    departments involved in your most critical Lean projects.  The
    “big bang” approach has upfront appeal, but in our experience, it has
    considerable downside; training in Lean, like any other training, is
    subject to a “half life” if the trainees don’t use it.  That gives
    the organization two choices; either start an overwhelming number of
    projects in local departments, or, have people wait to start system
    projects when their turn comes up in the priority queue.

    • The first option, lots of projects, diverts senior management
      attention from the critical few system projects that will have lasting
      impact.  We call this creating “Lean Fires”.  Fires either
      need to be fed or extinguished, and the staff reacts badly if their
      project is not given the resources it needs.
    • The second option, waiting until a department project rises
      in the queue, is a problem because Lean and Lean training will have
      been introduced months ago.  The staff will see Lean as a “flavor
      of the month” in the interim.  When they finally get to work on a
      project, they will require re-training due to the half life phenomenon
      and staff turnover.
    • We see training the whole organization at once as a subtle
      Lean waste.  You will have created an “inventory”.
  • We choose the right tools for the job.  Some consultancies
    view the hospital through a Lean lens.  Lean has marvelous tools,
    but they are not the only process improvement tools that you should
    use. For instance we use:

    • Lean Tools to explore flow and operational waste.
    • Safety and Reliability Engineering to redesign
      safety-critical processes such as medication administration.  Lean
      tools applied without explicit thoughts for process safety can, for
      instance, regard medication double checks as inspection waste.  We
      pride ourselves on being able to “Lean Safely”
    • Six Sigma Tools for understanding exactly what the patient or
      other customer wants, and for building processes that produce
      perfection.  Six Sigma is a data driven process, and we have the
      statistical and analytical tools to do the hard work that it requires.
  • You know who will be doing the work.  We don’t have a
    separate sales force; the people who make a proposal are the people you
    will be working with.  Demand for Lean Healthcare consultants has
    outstripped the supply of qualified people.  When you are working
    with other consulting firms, make sure to meet the consulting leader
    and facilitators who will actually be working at your site.
  • We speak in English.  Japanese terms like “Kaizen” or
    “Gemba” have a certain cachet, but can create a divide between those
    who have been through an improvement project and those who have
    not.  We use simple terms like “Quick Improvement Project” or
    “Observing the work where it is done”.
    Our approach is to listen and to apply efforts where it will do the most good.  We:

  • Listen to what you have to say about the organization and your
    goals, problems, and issues.
  • Help you focus on the critical few “burning platform” problems
    or opportunities in the organization
  • Identify the whole system that produces results.  We often
    find that a problem that surfaces in surgery as a schedule disruption,
    for instance, can result from pre-surgical planning or the surgical
    scheduling system, or the physician’s orders for surgery, or from a
    materials management supplies problem.
  • “Follow the money”.  We take the time to find not just the
    Lean wastes, but the key financial drivers of the process.
  • Identify the Critical to Quality measures for your customers,
    not only the patient, but referring physician groups.
  • Train your staff “Just In Time” so that they can participate
    fully in a Lean exercise.
  • Use the best tools to understand and redesign your system and
    processes.
  • Train your staff on how to use the new process.  We tell
    them just enough about Lean and Six Sigma to understand the steps to
    the new process, but the focus is on the process itself.
  • Create metrics and job aids so that you can sustain the
    improvement.

Our Service Mark is pending.   We have been musing on how
Toyota went astray with their recent unintended acceleration
issues.  We suspect that they stayed true to their Lean
Manufacturing roots, but that they missed some of the key guidance from
Safety and Reliability Engineering (does all software and hardware fail
in a fail-safe manner) and from Six Sigma (floor mats need to look
good, but they need to stay put, or, accelerator pedal components need
to have a lifetime of 300,000 miles or more so that none will ever fail
in the first 200,000 miles)

Please contact us for more information or to discuss whether Lean Sigma Healthcare has the
potential to satisfy your requirements.

Leave a Reply